MOVIE
I found a glove workshop during my trip.
Made some gloves to give my mom and had
an unforgettable memories ("Tumugu")!
Now, let's start the workshop tour!
Our workshop specializes in the handcrafted creation of unique gloves.
Each glove is meticulously stitched, carrying the spirit of Higashikawa's
tradition and the artistry of our craftsmen. Every piece is a testament to
our commitment to quality and individuality.
Our workshop offers a unique opportunity to witness our skilled artisans
at work.
Observe the entire process of glove-making and appreciate the warmth
and beauty of handcrafted products.
Experience the warmth and comfort of our products, crafted to provide
long-lasting quality and elevate your everyday routine.
EXPERIENCE
Step 1
Paper pattern and
Casting mold
To provide the best possible fit for our customers, we develop custom
molds for our gloves.
These molds are designed to accommodate a variety of hand sizes and
shapes, ensuring optimal comfort and performance.
A variety of hand sizes and shapes:
Hands vary greatly in terms of overall size, finger length, and palm
thickness. Japanese hands, on average, exhibit narrower fingers,
thinner palms, and a more rounded form when compared to those
of people from Western countries.
Step 1.1
Making a pattern
Glove patterns are developed through meticulous measurements of a diverse
sample population.
By analyzing average dimensions and considering variations in finger length,
thickness, and dorsal hand height, patterns are iteratively refined to achieve
optimal fit across a broad spectrum of hand morphologies.
Step 1.2
Making a Casting mold
Molds are created based on patterns to replicate the
three-dimensional shape of a glove.
Constructed from durable materials in a foundry,
these molds are designed to facilitate mass
production.
Step 1.3
Fabric cutting
Step 2 sewing
Comfort of wear: If seams rub against the skin or the fabric pulls,
the comfort of wear deteriorates.
Careful stitching can significantly extend the lifespan of gloves.
The appearance of gloves is greatly influenced by the neatness and
beauty of their stitching.
Step 2.1
Selecting needles based
on the type of fabric.
The number indicates the thickness
of the needle, with smaller numbers
corresponding to thinner needles.
Step 2.2
Choosing the right thread
for the fabric.
Step 2.3
Types and strength of stitches
The durability and comfort of gloves are greatly influenced by various factors. For example, overlock stitching
securely encases the edges of the fabric, preventing fraying and enhancing durability. Double stitching,
which involves sewing over the seam twice, increases strength and is particularly suitable for areas prone to
wear and tear. On the other hand, single stitching offers greater flexibility and is ideal for designs that
prioritize ease of movement. Shirring is commonly used at the cuffs of gloves to improve the fitting.
It fits tightly around the wrist and prevents cold air from entering.
The choice of stitching technique significantly affects the fitting and durability of gloves,
making it essential to select the appropriate method based on the intended use.
Step 2.4
delicate decoration
Importance of balance: The balance between materials and decoration determines the overall impression
of gloves.
For example, gloves with a simple design and modest decoration can bring out an elegant impression.
On the other hand, gloves with striking design and bold decoration can make them stand out.
Step 2.5
Handcrafted by artisans
Our artisans handcraft each piece, carefully attaching ribbons and beads with meticulous attention to detail.
This handcrafted approach ensures that every glove is unique and imbued with warmth. Furthemore,
it is important that the beads are attached tightly so that it will not fall off easily.
Step 3 Finishing touch
Understanding the
characteristics of the material,
and carefully finish by hand in an
appropriate way by the artisan
Our artisans, with years of experience and intuition, have a deep
understanding of the characteristics of various materials.
They adjust the temperature and steam of the iron according to the
condition of each material, ensuring a perfect finish for every glove.
Step 3.1
Mold setting
Step 3.2
Mold fitting
Step 3.3
Temperature setting
Step 3.4
Finishing
Steaming finishing: Due to steaming, the wool fiber softens and enhances the fabric's texture.
This process also removes excess oil and leaves the fabric clean
Step 3.5
Drying
Step 3.6
Labeling
Step 3.7
Quality check
Our gloves are made with the utmost care to ensure the highest quality.
The final inspection process is a critical step in maintaining our high standards.
Our experienced inspectors meticulously examine each glove to provide our customers
with products they can trust.
Step 4 Work area
We provide a fully equipped workspace with all the necessary tools
and equipment for glove making. Participants can immerse themselves
in the creative process using professional-grade tools while enjoying
the privacy of a dedicated workspace.
With a wide variety of materials and design options available,
participants can freely express their creativity at their own pace.
Our workspace is available by reservation only.
Step 4.1
Material selection
Because gloves come into direct contact with the skin,
we pay meticulous attention to the materials we use.
We strive to find the unique qualities of each material such as the softness, heat retaining cashmere and wool,
or the silky sheen and suppleness of silk, by carefully selecting complementary materials.
When selecting materials, we consider not only aesthetic appeal but also functionality for different seasons
and purposes. For example, we use high heat retention materials for winter gloves and breathable materials
for spring and summer gloves to meet the diverse needs of our customers.
Step 4.2
Customize a basic design
Based on a classic design, we incorporate the latest trends through innovative combinations of materials and colors,
as well as unique details. This approach ensures that our designs remain timeless while staying fresh and relevant.
Step 4.3
Combination of parts
Our work area is brimming with a colorful array of beads, pearls,
and sparkling crystals to enhance your designs.
Customize your gloves with a variety of decorations to match your
glove's color and material. Create a heartfelt handmade gift that is
sure to delight your loved ones. Every step of the process,
from crafting to gifting, will bring a smile to your face.
Step 4.4
A handmade gift for mother
I picked red gloves and added a sparkling crystal heart using a high-frequency machine,
creating a truly one-of-a-kind pair. I wanted to share the love and healing energy of crystals
with my mom.
Discover the joy of crafting personalized gifts at our workshop. With a variety
of materials and tools, you can create something truly special for your loved ones.
Feel free to join us. We can't wait to see what you'll make!
To my precious mother
I wonder if you'll love the red gloves.
The crystal heart symbolizes our love.
Thank you for always being there for me.
Please contact us by phone or email if you would like to schedule a tour.
Click here to call usTel. +81 879-25-5173
ACCESSAccess routes
Access to Sun-ace Co., Ltd. 636-1 Kawato, Higashikagawa City, Kagawa JAPAN
For customers
arriving by car
For customers
arriving by train
